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Combating Pipeline Corrosion: The Benefits of Composite Repairs

Pipeline corrosion is a persistent threat. With over a quarter of pipeline incidents in 2023 caused by corrosion (PHMSA), it’s important to find long-lasting, compliant repair solutions. Composites have become a widely accepted repair method for corrosion in the pipeline industry. With benefits like reduced downtime, corrosion resistance, and cost-effectiveness, they are a great alternative to traditional steel sleeve repairs. Read our latest article to learn more about the advantages of composite repairs for pipeline corrosion!

The Truth Behind Compliant Composite Repairs: Matching Standards to Real-World Defects

Ensure the safety and durability of your assets by following essential repair standards for composite repairs, like ASME PCC-2, especially for high-pressure, high-temperature environments. However, matching repair designs precisely to defects is critical, as one-size-fits-all approaches may lead to failures. Avoid costly rework by providing engineers with detailed defect information to tailor repairs effectively. Learn more about aligning standards with real-world applications to enhance repair success.

Understanding Composite Repairs

Understand composite repairs for pipelines and process piping with one of the experts. Composite repairs, specifically CarbonSeal™, are becoming a more common repair method for industrial pipe applications. Learn more about composite repairs with Brad Whelan, Senior Composites Application Engineer from HJ3. Read more below to get his insights on the application, benefits, and unique aspects of composite fiber repairs.

Understanding Type A and Type B Repairs Under ASME PCC-2

Discover the nuances of composite repairs for pipes and vessels with our comprehensive guide on Type A and Type B repairs under ASME PCC-2. Learn how these repairs differ and why selecting the correct type is crucial for structural integrity and corrosion prevention. Explore detailed insights into circular, circumferential slot, and axial slot defects, along with essential considerations for effective repair design and calculation alignment. Master the art of composite repairs with our expert analysis today!

Challenges of Composite Repair System Inventory Management

Effective inventory management is essential for operators to estimate usage, purchase materials, and track product expiration dates. Poor inventory management can lead to delayed repairs, increased costs, and wasted materials. Key challenges include estimating requirements and dealing with limited shelf life. Proper inventory management, such as using provider programs and expedited shipping services, can help operators streamline operations and reduce costs. HJ3 offers customized inventory management programs and same-day shipping to ensure operators have the materials they need when they need them, minimizing downtime and improving efficiency.

Strengthening Infrastructure: Carbon Fiber Composite Repairs Safeguarding Life and Assets

Strengthening Infrastructure: Carbon Fiber Repairs for Safety & Sustainability! Discover how cutting-edge carbon fiber composite repairs protect aging concrete structures, ensuring both safety and asset preservation. Learn more in our latest blog post!

Walled In: The Versatility of Carbon Fiber Composite Repair Solutions

Explore how HJ3's cutting-edge carbon fiber composite repair systems are revolutionizing maintenance in industrial settings. From petrochemical plants to mining operations and beyond, learn how these innovative solutions offer a cost-effective alternative to traditional methods, saving 80-90% in costs. With unmatched strength-to-weight ratio and eco-friendly benefits, HJ3's technology ensures optimal functionality and longevity of critical assets. Embrace innovation and enhance operational efficiency today!

Concrete Railroad Bridge Repair

Experience the transformative power of HJ3's StrongHold™ Concrete Repair System in our Railroad Bridge Repair project, where our team successfully addressed substantial spalling and damage, extending the bridge's service life by 20 years while ensuring uninterrupted rail logistics with effective and reliable structural rehabilitation solutions.

Concrete and Steel Repairs at Salt Mining Facility

Mining facility concrete and steel repairs | Salt mine concrete had significant efflorescence, spalling, steel loss with structural degradation.

Bridge Pile and Truss Repair

In a recent project, HJ3 repaired and strengthened a bridge that had 93 concrete piles and 2 reinforced trusses that required above and below water repair

Industrial Asset Life Cycle Infographic

Industrial Asset Life Cycle and Environmental Impact Associate with Replacement

Copper Mine Beam and Slab Repair

Copper Mine Beam and Slab Repair | HJ3's CarbonSeal carbon fiber repaired 2 beams and 3 ceiling slabs that were severely corroded at a SW copper mine.

Oil & Gas Pipelines

The U.S. Oil and Natural Gas Pipeline Network Spans Over 2.6 Million Miles - The Network’s Pipelines Include: Over 1,500,000 miles of natural gas transmission and distribution 151,423 miles of crude oil and product

Carbon Fiber Seismic Upgrade

Carbon Fiber Seismic Upgrade | HJ3's Civil carbon fiber system seismically upgraded this concrete building in only 7 days, for far less than steel upgrades.

Carbon Fiber Magazine Bunker Repair

Carbon Fiber Magazine Bunker Repair | When this earth covered magazine bunker developed significant cracking, HJ3's CarbonSeal system restored its strength!

Parking Garage Column Restoration

Parking Garage Column Restoration | HJ3's Civil carbon fiber system successfully reinforced a cracked column and joint at a federal parking garage.

U.S. Department of Defense HJ3 Blast Test

The United States Department of Defense tested HJ3-backed technology to wrap a structure in carbon fiber and test it's strength against a violent explosion

Prevent Mining Disasters with Carbon Fiber

Mining disasters happen all too often, all over the world. HJ3's CarbonSeal carbon fiber gives strength you need to prevent mine disasters and save lives!

Bridges Built with Carbon Fiber

Carbon fiber isn't just for repairing bridges. Many bridges worldwide have actually been built with CFRP because of its longer life and reduced maintenance.

Carbon Fiber for Manhole Repair

More than 3 million manholes in the U.S. are dangerously corroded. Complete your manhole repair with HJ3's carbon fiber for 80% less than replacement!

Steel Process Vapor Line Repair

HJ3's CarbonSeal carbon fiber repairs a corroded steel process vapor line header and pipe, saving an oil refinery $300,000 compared to replacement costs!

Summer Weather Causes Water Main Breaks

When changing weather meets corroded pipes, water mains break. HJ3's CarbonSeal carbon fiber repairs old, corroded pipes for less than replacement costs.